INTEGREX e-V:

Simultaneous 5-axis double-column machining center suitable for large workpieces

• Double-column machining center performs multi-surface machining, free-form surface machining by 5-axis control and turning for higher productivity
• Highly rigid structure for stable high-accuracy machining
• Table enhanced with direct drive motor for high torque and high-speed positioning
• Automation systems to meet your production requirements
• MAZATROL SmoothAi drives innovation for even higher productivity

Milling spindle, 10,000 min⁻¹ (rpm) specification

MAZAK standard color (F: White / S: Black)

MAZATROL SmoothX specification

19" color LCD (touch panel)

Turning spindle (table), 300 min⁻¹ specification

Automatic power ON + warm-up operation / power OFF

ATC automatic recovery function

Turning spindle (table) 0.0001° indexing / C-axis control

Milling spindle AC 37kW (50HP) specification

Chiller unit

MAZA-CHECK

Ball screw core cooling (X, Y, Z axes)

Roller guide

Scale feedback (Z-axis)

Scale feedback (C-axis)

Absolute position detection function (linear axes)

B-axis 0.0001° / contouring machining capable (EIA required)

Y-axis stroke 1,600 mm

Tool-number display magazine operation panel (tool ID coding not supported)

In-machine chip conveyor (sectional type, wear-resistant specification)

1.5 MPa through-spindle coolant / flood coolant simultaneous discharge capable

Fully enclosed coolant cover

Operator door interlock (with locking mechanism)

Hydraulic pressure assurance interlock

Full-length external step + fixed internal step

Mazak Monitoring System B mounting preparation, RMP600

Manual pulse generator (wired)

Work light

Standard tooling package (complete set)

EIA/ISO package

3D coordinate conversion function

Direct drawing-dimension input

Smooth restart function

USB I/F (1 port)

LAN port

SD I/F (1 port) + USB I/F (1 port)

Safety shield

ATC, 120 tools

Scale feedback (B-axis)

Scale feedback (X, Y axes)

Chip conveyor (side discharge, CONSEP)

Large-capacity chip bucket (rotary type)

Coolant temperature control (water-soluble coolant specification)

Coolant gun

Milling spindle through-spindle air blow (usable during rotation, with lubrication function)

Niagara coolant (mandatory option)

Earth-leakage breaker (cannot be installed together with power transformer)

Wireless touch sensor (RMP600)

3-tier signal tower (square)

Positioning block for angle tool holder

Flash tool mounting preparation

Smooth synchronized tapping (milling spindle)

F) EIA simultaneous 5-axis machining tool-diameter compensation function

Shaping (shaving) machining

EIA Dynamic Compensation 2 (including Compensation 1)

B) G00 constant-tilt control

Re-threading (thread repair) function

B) Cylindrical interpolation & polar coordinate interpolation (EIA)

Workpiece setup-error compensation function

Tool-axis-direction tool-length compensation function

Smooth X 5-axis package

Ø1,850 jaw-mounted chuck / turning spindle limited to 205 min⁻¹

Tool eye for large-diameter pallet (automatic / rotary type)

Turning spindle high-torque specification, 300 min⁻¹, 6.8 kN·m

X-axis stroke 2,315 mm / max. workpiece Ø2,050 mm

External step, front-stairs setup-side specification

Machine height compatible up to 4,500 mm (STD −35 mm)

Magazine-side 50 mm step/height-difference compatible