Shub Machinery

MARIO CARNAGHI MODEL TG. 50/5500 CNC DOUBLE COLUMN VERTICAL

TURNING & BORING MILL

 

New Machine

 

With Movable Cross Rail and Ram Head For Turning, Milling And Drilling Operations.



This vertical turning & boring mill is a sturdy and robust structure designed to withstand heavy working loads and to ensure maximum stability providing vibration-free operations.

Featuring.

* Siemens Simumerik 840D CNC for the Control of 3 Axes (X, Z, & C)

* CNC-Controlled Vertical Ram Head for Turning, Milling & Drilling Operations.

* Cross Rail Accurate Alignment and Repeatability Device

* Hydraulic Ram Balancing

* Device for Mechanical Compensation of Head Weight

* Steel Telescopic Covers On Cross-Rail

* Lubrication and Hydraulic Systems

* Tool Cooling Equipment

* Protection Guards

* 12 Position Automatic Tool Changer

* Cast Iron Table Complete With 8 Radial Tee Slots and 4 Built-In Jaws

* Chip Conveyor

* Machine tested according to ISO 3655 Standards

 

 

 

Technical Specifications:

 

Working Capacities:

Table Diameter…………………………………………………5,000 mm          196.85”            

Max turning diameter with vertical head………………………5,500 mm          216.54”

Max height admitted under cross-rail………………………….5,100 mm          200.79”

Max turning height over table………………………………….5,000 mm          196.85”

Approximate net weight of the complete machine……………230,000 Kg        507,063 lbs

 

Hydrostatic Table:

Drive DC-motor………………………………………………129 KW              173 HP

Table rotation speed…………………………………………..0 – 75 rpm          0-75 rpm

Max torque at table…………………………………………...315,000 Nm       315,000 Nm

Max weight admitted on table………………………………..80,000 Kg           176,370 lbs

 

Cross-Rail:

Cross-rail travel on column……………………………………4,400 mm           173.23”

Cross-rail shifting speed………………………………………180 mm/360 min 7.08/14.1 ipm

Induction two-pole motor power…………………………….8.8/11.8 Kw       15/20 hp

Cross-rail position repeatability………………………0.015 mm on 1,000 mm  0.015 on 39.37 “

Positioning step……………………………………………….200 mm               7.87”

 

NR 1 Hydrostatic Ram Head

Nr. 1 CNC-Controlled Vertical Ram Head For Turning, Milling and Drilling Operations, Controlled on “X”, “Z” Axes by CNC

 

The vertical ram head is applied on the right side of the movable cross-rail.

  • Slide section mm                                               400 x 400                    15.74” x 15.74”
  • Min. clearance diameter                                    570 mm                        22.44”
  • Tool section                                                     50 x 50 mm                  1.96” x 1.96”

 

  • Vertical Axis (“Z” axis)
    • Slide vertical stroke (“Z” axis)                           2.500 mm                     98.42”
    • Working and rapid feeds                                  0÷8.000 mm/min.         0 - 314.96 ipm
    • AC-motor for feed drive                                  10,5 kW                      15 hp
    • Torque                                                             38 Nm                          25 Nm
  • Horizontal Axis (“X” axis)
      • “X” axis stroke (left side from the centre)         200 mm                        7.87”
      • Working and rapid feeds                                  0÷8.000 mm/min.         0 – 314.96”
      • AC-motor for feed drive                                  10,5 kW                      15 hp
      • Torque                                                             38 Nm                          38 Nm
  • Milling and Drilling Spindle ‘C” Axis
        • Spindle DV- motor power                                37 kw                          50 hp                          
        • Spindle speed on 2 ranges                                 0 -2.500 rpm                0 – 2500 rpm              
        • Torque                                                             1.960 Nm                     1.960 Nm
  • Technical Data
    • AC-motor                                                        5,5 kW                        10 hp
    • Max. table rotation speed                                 2,5 rpm                        2.5 rpm                       
    • Working speed                                                 0,05÷2,5 rpm               0,05 – 2,5 rpm
    • Positioning accuracy on                                    360 Deg. +/-8”             360 deg+/-8”.
    • Repeatability accuracy 5”                                 5”                                 5”
      • Number of positions (each ATC) 12
      • Max tool weight Kg 70                                                
      • Max. tool length mm 600

 

 

 

 

 The spindle rotation speeds are obtained by means of an automatic two-range gearbox.

 

Vertical Milling Head

NR 1 Vertical Milling Attachments, For The Automatic Coupling Of ISO 50 Rotating Tools

Vertical milling attachment for the automatic coupling of ISO50 milling tools. This attachment is placed in the tool-magazine.

Both the tool change and the head change are automatic.

 

Speed Reducer.

Speed Reducer and Table Indexing (“C” Axis of CNC) For Milling and Drilling Operations

The table indexing for drilling operations is got by means of a circular encoder, “HEIDENHAIN” make, that is placed in the centre of the bed. In this way we obtain the indexing on 360.000 positions.

This indexing is driven by the CNC-Numerical Control and happens through a separate servomotor and a reducer that allows also the slow and continuous speeds of the table with automatic backlash elimination for milling operations.

 

Technical data

 

Automatic Tool Changer

NR 1 Tool-Magazine with 12 Position

The tool-magazine for the housing and the automatic change of tools is composed by a wheel bearing 12 posts.

The tool-magazine is applied one on the right hand-side of the movable cross-way.

The tool change is automatic by CNC function.

Distance between centers of 2 posts mm 260